Tag Archives: Polartec Curly Fleece

Winter Sewing, Part Two: The Green Pepper #507 Polar JACKET in Polartec Fleece

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

Hi! I’m back with the same pattern I talked about last week, but a different view, in a different fabric. Yep, this is The Green Pepper #507 Plush Polar Jacket in a wonderfully soft Polartec fleece from Field’s Fabrics in Holland, Michigan. Last week was all about the vest view, and this week I’m coming back older and wiser, having had a much more enjoyable sewing experience because I learned from all those pinch points on the vest. Yay!

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Couldn’t pass up a photo op in front of this fun wall on my first day wearing my jacket out and about!

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

I’ve felt the need for a lightweight fleece zip-up jacket for awhile. I have one from Old Navy that I thrifted, but have you ever thrifted something and then realized you might now understand why it ended up at the thrift store? Yeah, this was one of those situations. It’s a nice jacket, but the fit in the shoulders is not my favorite. Luckily, I had found some Polartec “Micro Plush” fleece at Field’s Fabrics (often labelled as Malden Mills fleece) in Holland, MI this past summer. It was a pretty sky blue, and so very soft.

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

Technically, I think this is a pile fabric rather than an actual fleece fabric, which is part of what makes it so soft, but either way, it is still produced by Malden Mills/Polartec, which means it has the quality that I love. Polartec produces many, many kinds of really interesting fabrics, and I love trying out different types when I get a chance. While I don’t always care about fabric brands, when it comes to fleece (and related fabrics), I tend to go for Polartec because I know the quality will be high, even in their seconds. And whenever I get a chance to go to Field’s I take a look to see what they have.

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

I don’t typically do the same pattern back to back, but it was a great experience doing that this time because it really helped me improve my skills and figure a few things out! Along with my notes last week on the pattern and the importance of trusting it, one thing I was surprised by is that you don’t always use a zigzag stitch when making this pattern. Sometimes a straight stitch is what you need, and the directions always tell (and/or show) you when to use each stitch. You also don’t use any interfacing–but it works! I was wondering how that would go in the zipper area in particular, but it was fine. The final product is no more or less wavy than on any store-bought fleece jacket–so trust those directions! Along those lines, I had plans to put my sleeves in flat rather than setting them in, but that really doesn’t work for this pattern, because the armscye is shaped differently than what you find on most patterns, so you’ll have to trust the directions on that, too.

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Green Pepper #507 Plush Polar Jacket in Polartec Micro Plush, front

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Green Pepper #507 Plush Polar Jacket in Polartec Micro Plush, back

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

One thing I did change was binding the sleeve hems as well as the jacket hem with nylon/Lycra, as I did for the vest hem in last week’s post. I cut 9″ x 2″ strips of nylon/Lycra for each sleeve hem and cut off the sleeve hem allowances. If I did it again, I would bind my sleeve hems flat before sewing the sleeve seam. I used the same nylon/Lycra swimwear fabric as on my vest and also used the same binding technique (“Lycra Wrapped Edges–The Cheater’s Way”) found in Adventures with Polarfleece: A Sewing Expedition by Nancy Cornwell. I had a few spots on the jacket hem where I didn’t catch quite enough of the fleece in my serging, so I just went back with a straight stitch and sewed a bit higher up on the jacket. It’s really important that you secure those bottom layers together because the hem is also the bottom of your pockets, and you don’t want your things falling out! This time, I also left a little nylon/Lycra hanging off the edges by the zipper, which I hand-tacked into place before doing the final sewing step.

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Hem detail, view from the inside. There’s room for improvement, but overall my hem binding isn’t bad!

I did all the hand-basting of the zipper and collar/facing area that I did with my vest, and it was definitely worth the time investment to have a smooth experience sewing in my front zipper and sewing on the neckline facing. My results weren’t perfect, but they were good enough that I was happy with them.

Something I wish I had done with the jacket (and maybe the vest) was to round off the corners of my collar as Nancy Cornwell suggests in her book. I think it would have looked nice.

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Green Pepper #507 Plush Polar Jacket in Polartec Micro Plush, inside front

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Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece
Green Pepper #507 Plush Polar Jacket in Polartec Micro Plush, inside back

Other than a different main fabric, I used all the same materials (with color changes for zippers and serger thread) and references for this that I did for my vest. You can find links for all those sources in last week’s post. It was great to have just made a version of this pattern so I could be smarter about when and where to serge–mainly just in the spots where I wanted an extra internal flash of color–and how to tackle all the parts I found tricky the first time around. Like last week, I wish I had some sort of little tag for the front, but otherwise, I’m really happy with this jacket. Since it’s still winter in these parts, I have worn it a lot around the house, and I really love it. I even had to fight off one of my kids who wants to steal it from me, which is a pretty high compliment in my book. 😉

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

I definitely recommend this pattern, but if you haven’t sewn it before, it probably wouldn’t hurt to read the two posts I have written plus any other reviews you can find on it to avoid the pitfalls I struggled with. Really, though, the sky is the limit as far as how you customize this. You can knock off your favorite Patagonia, L.L. Bean, or REI jacket, or make something no one has ever seen before! If you do, I would love to hear about it! 🙂

Winter Sewing, Part Two:  The Green Pepper #507 Polar JACKET in Polartec Fleece

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Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

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Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

My vest is finally done!!! I’m so excited to share it with you!

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

This vest began several years ago, when I saw a cool Patagonia outerwear vest with a Western-style yoke in a surprising color combination at Nordstrom. (Nordstrom is a great place to “shop” for inspiration!) While I know that Patagonia is a great company that produces clothes of excellent quality, it is not in my price range. So, I filed away the idea for later and moved on. (Sadly, I can’t find a picture of my inspiration vest in my files, but here are the ones that I looked at while planning this project–women’s, men’s.)

This past summer, while visiting family in Michigan, I went to Field’s Fabrics in Holland, MI, and saw this great Carhartt canvas insulated with Thinsulate.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
It’s funny that the name on the roll is spelled “Carhardt”, but if you look on the website at the link above, you’ll see it’s spelled correctly: “Carhartt”. Just a typo, not a knock-off!

I had seen it at the store on a previous trip, and always wished I had bought some, so this time I did. My initial idea? A winter snap-front skirt to wear over leggings. I love those short, insulated skirts for winter! My Mom looked at the fabric, though, and suggested making a vest. At first I ruled it out, but as I thought more and more about the idea, I realized that it was a good one. I would wear a vest more than a skirt and it would fit me longer if I sized it correctly. And I remembered that Patagonia vest from way back. That’s when I got excited.

Deciding on all the specifics of fabric and pattern and any tweaks I wanted to make took a long time. My fabrics were originally not very cozy (other than the insulated canvas) because I was going purely on colors that worked together, but eventually, with input from my family, I decided to use a beloved piece of wool for my yoke that I have had in my stash for I don’t know how long, just waiting for the right project. At that point, I needed to rethink my lining layer to make everything look good together. I found a cream colored Polartec 200 Thermal Pro curly fleece online at The Rain Shed that was on sale, and looked like it just might work. I ordered it with some pocket zippers and bit the bullet on the insane shipping cost (so expensive!) since the fabric itself was such a good price.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

The fabric was perfection with what I already had, but the hardware wasn’t quite there yet. I ditched my first zipper idea and ordered some metal ones with brass pulls from zipit on Etsy.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

I have used their zippers before, and they are pretty cool looking. Brass heavy duty snaps from Joann Fabrics completed my hardware search.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
If you try these, make sure you get a package with a setting tool (not pictured) if you don’t already have one.

For my pattern, I chose the Men’s Santiam Reversible Vest #102 from The Green Pepper Patterns.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

There is a women’s vest, but I was outside the size range, and it didn’t seem like a big deal to curve out the hips on the men’s one if necessary. Time to get started!

The goal? Create an outerwear vest with the Western yoke of the Patagonia example that would be large and roomy enough to fit over my bulkiest sweater and thickest fleece leggings or jeans. And make it cozy! In order to get the fit I wanted, I followed the pattern’s directions to take measurements over the clothes I wanted to wear the vest with. This put me at a chest and waist size XL, and a hip size 2XL.

To keep this post from getting too long, I’ll list out the tweaks I made to the pattern instead of talking through them. Here’s what I changed:

*created a yoke piece to attach to the outer layer of the vest, front and back

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

*graded the hips out to a larger size, which meant that the side of the handwarmer pockets needed to be reshaped, and the angle of the pocket zippers needed to change to mirror the angle of the hips

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
The original pattern piece is in green marker; my alterations are in pencil

*created a longer back hem that curved down by tracing a vintage Woolrich puffer vest; this is also a feature on the Patagonia vests I linked to

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
You can see the longer back extending down in this picture
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
The vest from the back, fleece side out

*created a pattern piece for wool strips that would attach to the fleece; I planned to fuse interfacing to the wool strips, hoping that this would be a more stable option for the snaps to attach to rather than the fleece (I previously made a fleece cardigan using sew-in interfacing, and a few of the anorak snaps I used as closures pulled away from my fleece–I was hoping to prevent that here)

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

*stay-stitched the yoke so nothing would stretch out

*flipped the directions so that my inner layer would have zipper pockets and my outer layer would have hand warmer pockets

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Zipper pockets; I gave the fleece around the zippers a tiny trim before calling it good
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Handwarmer pockets

*used leftover woven Supplex from this project for my zipper pockets and half of my handwarmer pockets rather than the canvas and fleece to reduce bulk

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

By the time I had decided on all these little details, I started to get nervous that I was going to forget something! I had already forgotten that the seam allowance on this pattern was 3/8″, and ended up creating the pattern for my wool strips with one side having a 3/8″ seam allowance and the other one having a 5/8″ seam allowance.

Before beginning anything, though, I had to prewash all my fabric, which included that insulated canvas. The canvas is quilted to a batting layer which has a scrim, but no additional fabric.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Canvas, batting, and scrim, all quilted together; the scrim is a thin layer over the batting that helps stabilize and hold everything together

I didn’t want it to get messed up in the washer, so I basted an old sheet onto the back side, put a few safety pins in the middle to sort of pin-baste it, and threw it in the washer. Luckily, it worked! I just seam-ripped the sheet off after it was all done and saved it for another purpose.

Once I was ready to cut everything out…I had to stop. Just before cutting I realized (thankfully) that the brick quilting pattern on the canvas needed to be lined up as much as possible so the horizontal lines matched! I got things as close as I could. The quilting wasn’t always possible to line up perfectly, whether because of shrinkage from prewashing or because it wasn’t exact. I got it done, though, and then it was on to the Polartec fleece–but wait! This had a nap, which means it’s a directional fabric–you want the fleece to all lie in the proper direction! Back through the cobwebs of my memory floated the time I had accidentally cut curly fleece upside down for a sweatshirt project and had to recut it. Didn’t want to do that again! Ok. Fleece all cut out, it was on to the yoke. But I wanted that on the bias since it would look nice that way and–oh! The shoulders needed to be pattern matched!

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Decent pattern matching on the shoulder seam!

It was crazy. Every time I thought something would be straightforward, it wasn’t, but nevertheless, I’m so very thankful I realized those things before I cut all the layers out.

I think it’s fair to say I procrastinated a lot on this project. Any time I knew I would have to do something tricky or scary, I paused, but eventually I would forge ahead, hoping it would turn out all right. And luckily, it did. The pattern instructions were very good, and the vest was really interesting to sew. I used my regular sewing machine for construction and my serger for finishing seams, although you don’t need one. The instructions tell you to finish your seams with a zigzag stitch.

I completed this just in time for some really cold weather that came our way. And I love it!

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

Now don’t be fooled–this vest is a massive beast of winter. This is no lightweight indoor vest. It’s big and a little bit heavy, though not uncomfortably so.

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

It has plenty of extra ease to go over my biggest sweater (just like I hoped!), and it’s so nice and warm. That collar can really keep out the wind, too!

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

Happily, it’s just what I wanted, and all the design and hardware choices really combined to make it look professional and rugged. And it’s reversible! Even the snaps!

Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece
Patagonia-Inspired Vest in Insulated Carhartt Canvas and Polartec Fleece

Both the pattern and the snap pack mentioned that you can use the decorative snap caps on both sides to make your project reversible, so I tried it and it worked! Success!

Now I have one more unique garment that fits me just right for winter. Yay!

Update:

I entered this vest in the 2022 Topsfield Fair (in Topsfield, MA) and it won both a first place ribbon and Best in Show in the Sewing Division!

Ullvi Slouchy Hats from The Last Stitch in Polartec Fleece

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Ullvi Slouchy Hats from The Last Stitch in Polartec Fleece

Sometimes it takes a little while for a project to make it to the ol’ blog, and this is one of those projects. I tried out the Ullvi Slouchy Hat Sewing Pattern from The Last Stitch in January.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece
Ullvi Slouchy Hat Sewing Pattern from The Last Stitch
Last Stitch Ullvi Slouchy Hats in Polartec Fleece
Line drawing of the Ullvi Slouchy Hat Sewing Pattern from The Last Stitch

If you have read this blog for a long time, you might notice that every winter for the past few years, I make a couple of projects with Polartec fleece. Because of that, I have a lot of scraps and odd pieces left over. I’m not great at using scraps, but I try when I can. This year, I decided to take any of my Power Stretch and Curly Fleece odds and ends that were big enough and make hats out of them.

I bought a bundle of patterns a few years ago from The Last Stitch that included the Tova Mittens, Brisa Beanie, and Ullvi Slouchy Hat and haven’t tried them all yet. After looking at both hat patterns, I went with the Ullvi for this project, even though the fleece I wanted to use wasn’t exactly right. This pattern is designed to have double layers, however my fabrics all had distinct right and wrong sides that wouldn’t quite work with the way the hat is meant to be constructed. There are some great suggestions in the instructions for adapting the pattern, however, and those got me thinking. I knew I could make it work.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece

The best plan seemed to be to cut my hats in a single layer and either cover the bottom edge with foldover elastic or extend the bottom edge by 1/2 inch for a hem allowance. I decided on the hem allowance. The pattern calls for a 5mm or 1/5 inch seam allowance, but I chose to use a 1/4 inch seam allowance, since that’s standard with the tools that I use. It’s a slightly larger seam allowance, but with stretchy fabrics, it’s not a big deal.

For such a relatively simple garment, the designer put a lot of thought into this hat. She provides two different methods of assembly. The first gives you a hat where the seam allowance is visible inside, and the second gives you a hat with no visible seam allowances inside. For my single-layer hats, the first method seemed best. After initially using only my sewing machine and getting wavy seam allowances, I decided I would serge the top and side seams of the hats and use my sewing machine to hem them with a zigzag stitch.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece
Look at those wavy edges! More testing needed!

In fact, I hemmed each hat before doing any of the other seams. For this, I used a walking foot, standard presser foot pressure, a 75/11 stretch needle, polyester thread in my needle, and bulky/wooly nylon in my bobbin. My stitch height was 6 and my stitch length was 1.5. I tested all this on scraps before committing to it. Using a zigzag and wooly nylon in my bobbin are just personal preferences–you could also use a twin needle and polyester thread in the bobbin instead.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece

Because I am still new to using my serger, I had to adjust the settings of the differential feed a few times before I could get smooth, rather than wavy, edges. I ended up setting it at 1.5. This was a great project to practice my serger skills on. Every little bit helps!

The only step of the instructions where I had questions was step 5. I couldn’t tell if the side seam was supposed to be on the side or in the back middle during this step, as the illustration wasn’t clear on that. The notches were also not labeled at this step, so after looking things over, I labeled them for myself. The “A” notches are at the top, the “B” notches are on the side, and the “C” notch/mark is in the middle. All of this means, I think, that the side seam is not pictured because it should be lying at the back in the middle. I know this is really getting into the minute details, but if you have questions at this point, hopefully you can benefit from my experience. Other than that, I didn’t have any problems, and I found the instructions very clear.

While I didn’t try every assembly option, I did try out all the sizes. I made a small for a family member and used up the rest of my scraps trying out the different sizes for a few other people.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece

Everything turned out really well, but I definitely liked the finished product in the Power Stretch best (the gray, ivory, and pink hats) and the Curly Fleece least (the yellow and green), although all of them are wearable.

Last Stitch Ullvi Slouchy Hats in Polartec Fleece
Ullvi Slouchy Hat in Polartec Power Stretch
Last Stitch Ullvi Slouchy Hats in Polartec Fleece
While the Curly Fleece didn’t make my favorite hat, it does match my sweatshirt!

The Power Stretch has much better recovery, so it works better overall. So far, that is my favorite Polartec fleece substrate. I just love it for leggings, sweatshirts, and now hats.

I found this pattern really interesting and would definitely try it again. I hope to try out the Brisa Beanie at some point as well. You can see my first attempt at the Tova mittens here. Hopefully I can give those another try in the future, too. All of these patterns are great for stash busting.

Now I had better go and take pictures of some of my other finished projects so I can share them with you! Have a great weekend!

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

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Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

It’s still cold spring here, but I think this is my last spring sweatshirt…and it’s a good one.  This is the Brunswick Pullover from Hey June Handmade, my first pattern from this company, and probably not my last.  This is a great pattern.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

I made View A with the cowl neck of View B in a size 16 bust and 18 hip. I used a green Polartec Curly Fleece from Fashion Fabrics Club (just like last week’s sweatshirt) and a Rifle Paper Co. quilting cotton from Pintuck and Purl.  The zipper on the pocket was from Wawak (I wanted the specific length called for rather than a zipper I would have to shorten, so I had to order it) and the anorak snaps, thread, and interfacing came from my stash.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

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Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

Hey June Handmade is a company whose patterns I’ve had my eye on for awhile.  Last year, I planned to make the free Durango Tank, but never got around to it.  I saw this pattern release, though, and really liked the pattern as well as the various photos of people’s finished pullovers around the internet.  Katie’s Brunswick with the striped hood and other details was really inspiring as was Loni’s Brunswick with the white outside and Rifle Paper Co. button placket.  This last one was the inspiration that stuck with me as I looked for my own fabric.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

Although I prefer paper patterns, this is only available in PDF currently, so I decided to put my preference aside and go for it.  Adrianna Appl, the designer, makes this PDF really easy to use with layered sizing (meaning you only have to print the sizes you need) and loads of information about printing and taping PDF’s, cutting your fabric, and sizing before you even start.  I was impressed from the very beginning by the detail and depth of information.  There is a lot of hand-holding in the pattern in the best way.  Adrianna does everything possible to ensure that you have a good and successful experience sewing her pattern.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

I think the thing that really drew me to this pattern is all the fun little details you can add that take this from merely a cozy sweatshirt to cozy sweatshirt with a distinctive twist.  Here are some close-ups of my choices:  a contrast zipper pocket on the sleeve,

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

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Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

functional snap plackets on the sides lined with contrast fabric,

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

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Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

and a big, cozy cowl neck.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

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Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

A few notes from sewing the pattern:

  • I used a walking foot and a jersey/ballpoint needle as well as a lighter presser foot pressure.
  • To mark the pocket on the arm, I used tailor’s tacks since fabric marker or chalk wouldn’t have shown up well on the fleece.
  • Because I was using fleece, I couldn’t press without melting the fabric, and therefore couldn’t use fusible interfacing.  I opted to hand baste some sew-in woven interfacing at the necessary points.  Where the pattern called for pressing, I finger pressed.
  • It can be a little bit hard to tell the front from the back when the pullover is finished if you used the cowl neck option (unless you memorize which arm the outer pocket goes on), so I made a little tag out of a pretty bit of selvage and sewed it inside the back near the neck seam.

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

This was a really enjoyable pattern to sew.  I love, love, love the finished product, and I’m so impressed with all the attention to detail in this pattern, that I would love to sew another from this company.  Plenty of patterns out there are good, but I think the quality of this one is a step above.  I’m glad I tried it.  It’s been fun to have a bright colored sweatshirt to fight off the spring rain and chill, too.

And with that, I’ll leave you with one of my favorite outtakes/silly shots:

Hey June Handmade Brunswick Pullover in Polartec Curly Fleece

Many thanks to my long-suffering photographer.  😀

 

 

Want a Patagonia-Style Fleece Pullover? Try the Green Pepper F722 Polar Pullover in Polartec

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Want a Patagonia-Style Fleece Pullover?  Try the Green Pepper F722 Polar Pullover in Polartec

If you sew, what drives you to make a particular project?  Maybe sometimes it’s wanting your own version of something you saw another person make.  Maybe you can create a designer-inspired piece for an affordable price.  Maybe you love construction and couture details.  For me, I often want to see what it would be like to make something.  I find this to be the case in both cooking and sewing.  I may only make the food or article of clothing once, but I want to know how it’s made and what it takes to make it.

That’s what happened when I was contemplating some patterns by The Green Pepper at Joann Fabrics one day.  I had never tried any of these patterns, but I noticed one that was for a fleece jacket like the ones at L.L. Bean.  The pattern in the store may have been a zip-up version, and I was interested in the classic pullover style, but it got me thinking.  This style has been around for decades and is probably more well-known from Patagonia, an early adopter of fleece fabric in garments.  (In fact, this pullover at Patagonia looks amazingly similar to what I ended up making.)  I found The Green Pepper F722, Polar Pullover and Vest on Etsy.  There is a similar style on The Green Pepper website, number 512.  It looks like an older pattern (copyright 1999) and is a slightly different version with a different finish for the sleeves and collar and only one pocket flap option.  My pattern has a copyright date of 2013 on the envelope.

The Green Pepper F722 Polar Pullover

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The Green Pepper F722 Polar Pullover

For fabric, I hit the jackpot at Fashion Fabrics Club.  This website can be a little overwhelming, because there is just so much, but looking at the fabric on a screen bigger than a phone helps.  I found Polartec Double Sided Curly Fleece in Sour Lemon

The Green Pepper F722 Polar Pullover

as well as woven Supplex in Dark Turquoise (which I thought was nylon, but the website says is cotton), and a stretchy nylon/spandex Creamy Pink Jersey Knit (no longer available) for my inner neck edging.  I chose colors I liked together on my computer, and ordered them, hoping they would work in real life.  Shipping took awhile, but when I finally got everything, I was thrilled.  The colors were great together!  Other odds and ends came either from my stash or Joann’s, with the exception of my snaps.  The pattern calls for heavy duty snaps, and I, being a snap novice, didn’t really know what that meant.  So, I went looking for snaps in the color I wanted, rather than worrying about what “heavy duty” meant.  I found Snap Source pastel pink size 16 snaps at Wawak, which I thought looked most like what I was seeing online at Patagonia and L.L. Bean.

The Green Pepper F722 Polar Pullover

This is a unisex pattern with all available sizes in one envelope, and according to my measurements, I was a medium in the chest and waist and a large in the hip, so that’s what I traced.  I opted for the pullover with the collar and rounded chest pocket, but you can also choose a vest, hood, or pointed pocket.

The Green Pepper F722 Polar Pullover

As soon as I took the pattern instructions out of the envelope and started reading them, I could see that a lot of time, thought, and care had gone into making these directions.  There is a lot of information to help you before you begin, which is great.  My favorite part, though, was all the detail that was put into the construction directions.  This pattern doesn’t assume you have a serger, and gives clear, thorough instruction, including which direction to sew your seams, when to use a straight stitch and when to zigzag (something not all knit patterns have), and lots of small details that will give you a professional finish.  I was only a few steps in before I felt like I could trust this pattern.

The Green Pepper F722 Polar Pullover

I made sure to use a walking foot, a jersey/ballpoint needle, and a lighter presser foot pressure, except for the neck facing, where I changed to a stretch needle after some trial and error.  I was surprised that a lot of my seams were sewn with a straight stitch and finished with a zigzag, which also served to flatten out the seam allowances.

The Green Pepper F722 Polar Pullover

One slight issue I had on the front placket was in section J, step 1, where it said the placket should extend half an inch above the top of the jacket.  That wasn’t the case on my jacket—it’s possible that I made an error, but after measuring the pattern pieces to be sure, I think the error is in the pattern.  I went back and recut the placket, making it 3/8″ longer.  This error seems to be on all sizes.

The Green Pepper F722 Polar Pullover

One other issue I had, which was my fault occurred while installing the snaps.  I was trying to use prong snaps, when the pattern had called for heavy duty snaps, which are larger and have a post.  I got the top side of my snaps in, but couldn’t get the bottoms in.  I bought some heavy duty snaps and did some tests on scrap fabric to confirm that they would work (they did), but I really wanted pink snaps.  After going down a major rabbit hole where I started researching powder coating and other types of paint, and calling people who repair outdoor gear (Boulder Mountain Repair and Specialty Outdoors were kind enough to talk to me and point me in some helpful directions), I finally visited L.L. Bean to do a little sleuthing.  It looks like they are using colored plastic snaps, about the size of my original pink snaps, but they had trimmed all the bulk out of their facings, whereas mine had (in some places) two layers of fleece and four layers of Supplex.  My husband had suggested that I trim this area before I went on my snap saga, but I was afraid that I wouldn’t be able to make it work until I felt the facings on the L.L. Bean sweatshirts.  So, I went home and opened up the facing, trimming down the bulk in the bottom facing, after which I had no problem installing the bottom of my snaps.  Consider me older and wiser now—I will do this on both parts of the facing next time, which will give me a ton of color options for snaps, thanks to Snap Source.

The Green Pepper F722 Polar Pullover

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The Green Pepper F722 Polar Pullover

Snap saga aside, this pattern was a joy to sew and VERY interesting.  I got really professional results and a brightly colored sweatshirt I can wear during this cool and cloudy spring.  The pockets are a major bonus, including the chest pocket!

The Green Pepper F722 Polar Pullover

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The Green Pepper F722 Polar Pullover

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The Green Pepper F722 Polar Pullover

There’s even a little hanging tab.

The Green Pepper F722 Polar Pullover

It’s warm and cozy, and it’s very encouraging that I can find professional materials.  It was hard to find heavy-duty snaps in all the colors of the rainbow (although some colors are available), but trimming down the fleece in the facing gives you more options.  I think final cost for this sweatshirt was under $35, which is great, considering that many of these sweatshirts in the store are in the $70–$120 range.

The Green Pepper F722 Polar Pullover

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The Green Pepper F722 Polar Pullover

If I were to make this again, some things that would be fun to try are swapping out the elastic in the casings at hip (pictured below) and wrist

The Green Pepper F722 Polar Pullover

for a stretchy binding on cuffs, hem, and top of collar, as well as trying the pointy pocket, possibly in a double layer of Supplex instead of fleece.  It would be fun to order some of my own labels and sew one to the front as well (if only I could decide what to put on them!).  And I’d love to try out some Polartec WindPro so the wind couldn’t blow through.  I’m not sure how many of these sweatshirts I need, but this was really nice to sew.  Since The Green Pepper also has a zip-front pattern (number 507), maybe that would be a good one to try too.  If this is a style you like, I highly recommend this pattern.

The Green Pepper F722 Polar Pullover